Introduction of Vacuum Furnace Oil Quenching Furnace
The Brother Furnace Vacuum Oil Quenching Furnace represents a high-performance vacuum furnace, featuring a graphite chamber design complemented by high-quality felt insulation screens. This configuration provides excellent high-temperature resistance and thermal retention. The device's advanced electrical control system offers a high degree of automation, ensuring stable and reliable operation, capable of meeting various complex heat treatment process requirements.
The Brother Furnace Vacuum Oil Quenching Furnace is primarily utilized for bright hardening and annealing metals such as alloy, tool, mold, high-speed, bearing, spring, and stainless steel. Additionally, it is suitable for vacuum sintering of ceramic materials and cemented carbides, as well as vacuum brazing of metal components, serving a wide range of industries including metallurgy, machinery, and aerospace.
With its superior performance and efficient heat treatment process, the Brother Furnace Vacuum Oil Quenching Furnace significantly enhances the mechanical properties and lifespan of components, making it an indispensable piece of equipment in modern manufacturing.
Technical Parameter
model | working size (width*height*depth) ( mm ) | Maximum temperature ( ℃ ) | Furnace loading capacity ( kgs ) | Temperature Uniformity ( ℃ ) | Power ( kW ) _ | Ultimate vacuum degree ( Pa ) |
|---|---|---|---|---|---|---|
BR-YCL-334 | 300*300*450 | 1350 | 100 | ±5 | 50 | 7x10-1 |
BR-YCL-446 | 400*400*600 | 1350 | 200 | ±5 | 80 | 7x10-1 |
BR-YCL-557 | 500*500*700 | 1350 | 300 | ±5 | 120 | 7x10-1 |
BR-YCL-669 | 600*600*900 | 1350 | 500 | ±5 | 150 | 7x10-1 |
BR-YCL-8812 | 800*800*1200 | 1350 | 900 | ±5 | 260 | 7x10-1 |
Important Features of Brother Furnace Vacuum Oil Quenching Furnace
1. Efficient Heating and Stable Operation:
Heating Element: The furnace utilizes durable graphite tubes (click to learn more about other heating elements) as heating elements, which have a long service life and are easy to maintain. This ensures stable operation of the vacuum oil quenching furnace in high-temperature environments, while also improving thermal efficiency and uniformity. This design not only reduces downtime significantly but also lowers maintenance costs and optimizes the hardness and toughness of the workpieces.
2. Superior Sealing and Insulation Design:
Composite Gate Valve: Features excellent insulation and gas-tight sealing capabilities, ensuring effective heat retention and environmental isolation.
Air Cooling Chamber Lid: Employs a serrated flange structure to ensure good sealing in both positive and negative pressure directions, enhancing the safety of the equipment.
3. Double Chamber Structure Design:
Rear and Front Chambers: The equipment is designed with a double chamber structure, with the rear chamber serving as the heating chamber and the front chamber as the cooling chamber, allowing for both oil quenching and gas cooling, thereby increasing the flexibility of heat treatment.
Gas Quenching and Oil Quenching System: The upper section consists of the gas quenching chamber, equipped with a gas cooling system; the lower section features the oil quenching chamber, equipped with a lifting mechanism, loading and unloading system, oil stirring device, and oil heating device.
4. Precise Lifting Mechanism:
Lifting Drive: Driven by a three-speed gear motor located outside the furnace, the lifting is accomplished through a screw and nut mechanism to ensure safe and smooth operation.
Three-Speed Control: The lifting carriage has three-speed settings; a slow speed is used for loading and unloading materials, while the oil quenching process utilizes a slow start, rapid immersion into the oil, and slow positioning to ensure operational efficiency and safety.
5. Efficient Oil Stirring System:
Stirring Device: The oil stirring system consists of a stirrer powered by a motor reducer, with a baffle design that promotes the rational circulation of the vacuum-quenching oil, significantly enhancing the cooling capacity.
Low Noise and High Efficiency: The stirrer is a standard component that operates with low noise and high efficiency, enhancing the comfort of operation.
6. Stability of the Transfer Mechanism:
The movement of the workpiece transfer mechanism is smooth and flexible, ensuring operational safety and reliability. This aspect is particularly critical in the operation of the vacuum hardening furnace, as the stability of the transfer mechanism not only affects the overall efficiency of the heat treatment process but also directly impacts the quality and consistency of the final workpieces. Through optimized design, the transfer mechanism effectively minimizes vibrations and shocks.
Benefits of Using the Vacuum Oil Quenching Furnace
Enhanced Workpiece Performance The Brother Furnace vacuum oil quenching furnace significantly improves the hardness and wear resistance of workpieces, making it particularly suitable for processing various alloy materials. Its efficient oil quenching process ensures that workpieces do not come into contact with oxygen during heating and cooling, effectively reducing the risks of oxidation and decarburization, thereby enhancing surface quality. Moreover, the uniform heating and cooling processes minimize deformation during heat treatment, ensuring dimensional stability and meeting the demands of high-precision manufacturing. | Environmental Friendliness and Safety This vacuum oil quenching furnace operates under vacuum conditions, greatly reducing the emission of harmful gases and waste, thus meeting modern industrial environmental protection requirements. Its design also prioritizes operational safety, minimizing potential hazards such as exothermic reactions, gas emissions, and fire risks, thereby providing a safer working environment for operators. Furthermore, you may also consider our vacuum gas quenching furnace, which utilizes gas cooling for more convenient and user-friendly operation. |
Versatility and Professional Support Boasts strong flexibility, is capable of accommodating workpieces of various shapes and materials, and allows for the adjustment of oil types and cooling methods to meet diverse heat treatment process requirements. Additionally, Brother Furnace typically provides comprehensive technical support and services to ensure that customers receive timely assistance and guidance during use, thereby reducing the risk of equipment failure. | Precise Control and Production Efficiency The Brother Furnace vacuum oil quenching furnace is equipped with advanced temperature and pressure control systems, allowing users to flexibly adjust cooling rates and heating curves to optimize heat treatment for different materials and shapes of workpieces. Additionally, the furnace's rapid heating and cooling capabilities significantly enhance the efficiency of the heat treatment process, shorten production cycles, and improve overall production capacity. |
Brother Furnace-Top Vacuum Furnace Manufacturer
Complete production line Workshop layout: The company has 5 workshops for sheet metal processing, painting, MoSi2 heating element production, cavity carving, and furnace assembly, equipped with quality control. | Certification standards Quality assurance: All Brother Furnace electric furnaces have obtained the EU CE certification and are certified by SGS and BV to ensure compliance with high standards. |
Technical team Expertise: A dedicated technical team focuses on mechanical design, electrical automation control, and thermal technology development and support. | Service products One-stop service: Provide comprehensive services from production to delivery, supervised by a dedicated quality control team, and provide customized solutions. |
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