Introduction of PCD and PCBN Vacuum Brazing Furnace
The PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) Vacuum Brazing Furnace is a high-performance piece of equipment specifically designed for the precise brazing of PCD and PCBN cutting tools and components. With increasing demand for superhard materials in the automotive, aerospace, and electronics industries, this vacuum brazing furnace provides an ideal solution for achieving high-precision, efficient, and reliable brazing. Leveraging advanced vacuum technology, the furnace enables clean, oxidation-free brazing, ensuring exceptional durability and extended service life for the tools.
Details
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Features of PCD and PCBN Vacuum Brazing Furnace
Control System
Full PLC control with an option to switch to manual mode.
Equipped with a 10-inch high-definition touchscreen, offering 50 programmable segments and storage for 30 programs, making operation simple and supporting continuous production.
Data Recording and Export
Enables exporting of temperature and vacuum curves, facilitating monitoring and quality analysis.
Welding Quality
Produces clean, oxidation-free, and aesthetically pleasing welds, meeting environmental standards.
Features a double-layer stainless steel platform, allowing for organized and ample placement of welding materials.
Heating System
Equipped with both circular and bottom heating, providing high welding strength—2 to 3 times stronger than standard high-frequency welding.
High Productivity
Capable of welding over 600 pieces per cycle (e.g., CNGA1204), making it suitable for mass production.
Technical Support
Provides mature welding process guidance and 20 years of technical expertise, ensuring the production of high-quality products.
Vacuum System
The vacuum system consists of a direct pump and diffusion pump, achieving an ultimate vacuum level of 7x10⁻³ Pa (unloaded, cold state).
The PCD PCBN Vacuum Brazing Furnace is widely used across various industries that require high-precision cutting tools and wear-resistant components.
Applications
· Automotive Industry: Brazing of PCD and PCBN cutting tools used in the manufacturing of engines and transmissions.
· Aerospace: Precision tools for aircraft components and high-performance materials.
· Electronics Industry: High-speed machining tools and applications involving superhard materials.
Technical Parameters
model | Maximum temperature (℃) | Heating zone size (diameter*height) ( mm ) | Overall dimensions (mm) | Power (kW) | Thermocouple |
|---|---|---|---|---|---|
BR-200BF | 1200 | Φ 200x400 | 1235x1150x750 | 8 | K type |
